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autolivgroup·7 days ago

Advanced Engineer - Prototyping - Seat Belt & Airbag Products

Singahalli, IndiaOn-siteMid · 4-8 years

About this role

About the Role

As an Advanced Engineer in Prototyping for Seat Belt & Airbag Products you will lead and execute prototype development activities that ensure safety, manufacturability and compliance with customer and regulatory requirements. The role combines hands-on engineering, cross-functional coordination and technical leadership to deliver prototype assemblies, validate performance, and enable smooth transfer to production.


Key Responsibilities

Prototype Development & Engineering

  • Lead design-for-prototype activities for seat belt and airbag components, including mounting hardware, pretensioners and associated sub-assemblies.

  • Create and maintain prototype build plans, bill of materials and manufacturing instructions.

  • Develop fixtures, jigs and tooling required for prototype assembly and test.

  • Perform hands-on assembly, bench testing and functional verification of prototypes.

Testing, Validation & Compliance

  • Plan and execute component and system-level tests to validate performance, durability and safety requirements.

  • Document test results, non-conformances and corrective actions; support root cause analysis and countermeasure implementation.

  • Ensure prototypes meet customer specifications and regulatory standards; prepare evidence for design reviews and audits.

Cross‑Functional Collaboration

  • Work closely with design engineers, product development, quality, manufacturing and purchasing to resolve issues and ensure prototype readiness.

  • Coordinate with suppliers for prototype parts, short-run fabrication and validation samples.

  • Support customer prototype reviews and on-site demonstrations as required.

Process Improvement & Transfer to Production

  • Identify manufacturability and assembly improvements during prototyping and feed back recommendations to design and process teams.

  • Develop and validate standard operating procedures (SOPs) and work instructions to enable reliable transfer from prototype to pilot and production runs.

  • Contribute to lean practices, error‑proofing and process optimisation within prototyping activities.


Deliverables

  • Prototype assemblies meeting defined technical and safety requirements.

  • Complete and traceable test reports, validation evidence and corrective action records.

  • Effective build instructions, fixtures and tooling for repeatable prototype production.

  • Recommendations and validated changes supporting production transfer.

  • On-time delivery of prototype milestones to support project schedules.


Experience & Skills

  • 4–8 years of experience in automotive engineering, prototyping, product development or related manufacturing functions.

  • Practical experience with seat belt or airbag systems preferred; familiarity with restraint system components advantageous.

  • Hands-on skills in assembly, mechanical testing and bench validation.

  • Strong troubleshooting and root cause analysis capability.

  • Experience collaborating with suppliers and cross-functional teams.

  • Knowledge of manufacturing processes, tooling and fixtures for low-volume builds.

  • Exposure to lean manufacturing principles and DFMA (Design for Manufacture & Assembly).


Education

  • B.E. / B.Tech in Mechanical Engineering, Automotive Engineering or related discipline.


Competencies

Behavioral

  • Strong problem-solving and analytical mindset.

  • Ability to manage multiple priorities and meet project timelines.

  • Effective communication and collaboration skills across functions and cultures.

  • Accountability and ownership of deliverables.

  • Adaptable and hands-on approach to resolving practical issues.

Functional

  • Customer-focused orientation and attention to safety-critical requirements.

  • Drive innovation in prototype methods and tooling solutions.

  • Make sound engineering decisions supported by data and testing.

  • Facilitate knowledge transfer to manufacturing and quality teams.

  • Build trust and engage stakeholders to achieve project goals.


Personal Characteristics

  • Meticulous attention to detail with a strong quality mindset.

  • Practical, solution-oriented and persistent in resolving issues.

  • Collaborative team player who can also work independently.

  • Committed to continuous improvement and professional development.


Languages

  • English (required)

  • Local language proficiency advantageous depending on site location


Additional Information

  • Familiarity with Industry 4.0 concepts, data-driven validation and test automation is desirable.

  • Experience in regulated, safety-critical product development is an advantage.

  • We are committed to an inclusive workplace and welcome applicants from diverse backgrounds.

Autoliv's mission is to Save More Lives. Our prototyping work directly supports safety-critical products where quality and reliability are paramount. We look forward to discussing your experience and how you can contribute to delivering safe, innovative restraint solutions.

More lives saved – more life lived!