Production Manager - CTC
Nadiad, IndiaFull-timeSenior · 10-15 years
About this role
Production Manager CTC
Company: ALCU industries Pvt Ltd (100% Subsidiary of M/s. Vidya Wires Ltd)
Position Title: Production Manager – Continuously Transposed Conductors (CTC)
Department: Production
Reports To: Operations Head / Plant Head
Location: Narsanda, Nadiad, Dist. Kheda, Gujarat
Job Purpose
To lead and manage the continuously transposed conductors (CTC) department for manufacturing high-quality enamelled copper & aluminium strips, and as per customer specifications and international standards, ensuring productivity, quality, safety, and cost-effectiveness while supporting new product development and customer requirements.
Key Responsibilities
Production & Operations
- Plan, organize, and oversee CTC manufacturing operations to meet production schedules.
- Monitor line performance, output, and machine utilization (OEE).
- Control wastage, rejections, and energy consumption.
- Coordinate with Planning & Dispatch to achieve on-time delivery.
Quality & Process Control
- Ensure products comply with IEC, IS, NEMA, ASTM, and customer-specific standards.
- Monitor film build, adhesion, flexibility, dielectric properties, thermal class, and other critical parameters.
- Collaborate with QA/QC to resolve in-process and customer quality issues.
- Implement corrective and preventive actions to eliminate defects and complaints.
CTC & Strip Enamelling Focus
- Oversee enamelling process for continuously transposed conductors, ensuring consistency in insulation quality.
- Optimize enamelling for large cross-section conductors used in transformers and electrical machines.
- Ensure uniform enamel coating thickness and insulation properties for heavy-duty applications.
Technology & Process Improvement
- Drive continuous improvements in enamelling technology, productivity, and cost reduction.
- Support for new enamel types, higher temperature grades, dual coatings, and customized products.
- Evaluate and implement best practices in enamelling for high-performance wires and CTC.
Team Management
- Lead and motivate supervisors, operators, and technical staff.
- Allocate manpower effectively across different CTC lines.
- Conduct training programs on process control, quality, and safety.
Maintenance & Coordination
- Coordinate with Maintenance to minimize breakdowns and downtime of enamelling & CTC lines.
- Plan preventive maintenance and ensure machine health.
- Liaise with Purchase / Stores for timely availability of consumables and raw materials.
Safety & Compliance
- Ensure compliance with EHS standards, particularly in handling varnishes, solvents, and chemicals.
- Enforce safe operating practices to achieve zero accidents.
- Adhere to statutory and environmental regulations.
Reporting & Documentation
- Prepare daily, weekly, and monthly reports on production, rejections, efficiency, and downtime.
- Support internal, customer, and certification audits (ISO, IATF, UL, RoHS, etc.).
- Maintain process records and traceability documentation.
Education:
- B.E. / B. Tech in Electrical, Mechanical, Production, Industrial Engineering or related Engineering field.
Experience:
- 10–15 years in wire & conductor manufacturing industry.
- Minimum 5 years of managerial experience in CTC Product.
- Experience with high standard CTC applications for transformer industry and related field.
Skills & Competencies:
- Strong technical expertise in enamelling process control and troubleshooting.
- Familiarity with varnish chemistry, insulation systems, and curing cycles.
- Analytical and problem-solving abilities.
- Excellent leadership, team management, and communication skills.
- ERP/MIS reporting proficiency.