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2 months ago
Eva-pharma·2 months ago
2 months ago

Senior R&D Scientist - Inhalation Development

Giza, EgyptFull-timeOn-siteSenior · 8-10 years

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About this role

EVA Pharma is hiring Senior Scientist for the inhalation development team. The role will be responsible for hands-on formulation development, analytical characterisation, scale-up, and process validation of Generic Dry Powder Inhaler products — including capsule-based, blister-based, reservoir-based, dual capsule/blister inhalers, and generic nebulizers.

The role requires deep technical expertise in powder engineering and inhalation science, with the ability to independently drive development activities.

Key responsibilities:

DPI Formulation Development 

  • Design and optimise DPI, MDI & Nebulizer formulations for capsule-based, blister-based, reservoir-based, and dual capsule/blister inhalers 
  • Develop and evaluate device-formulation compatibility across all inhalation platform types 
  • Apply particle engineering techniques — micronization, spray drying, powder blending — to achieve target aerodynamic profiles 
  • Develop generic nebulizer formulations alongside DPI programmes 
  • Execute feasibility, prototype, and optimisation studies with full scientific documentation 

Analytical Characterisation 

  • Perform aerodynamic characterisation using NGI and DUSA for in-process and release testing 
  • Apply laser diffraction and other particle sizing tools to characterise powder properties 
  • Execute and interpret analytical data to guide formulation decisions and device selection 
  • Support development and qualification of analytical methods specific to inhalation products 

Scale-Up & Process Validation 

  • Lead scale-up activities from lab to pilot and commercial manufacturing scale 
  • Define and optimise critical process parameters using QbD principles, DoE, and FMEA 
  • Execute process validation protocols and compile validation reports 
  • Identify and mitigate technical risks through the development lifecycle 

Tech Transfer to Manufacturing 

  • Prepare technology transfer packages including formulation, process, and analytical documentation 
  • Support on-site transfer activities at manufacturing scale and resolve technical deviations 
  • Collaborate with production and engineering teams to ensure successful handover 

Bioequivalence Support 

  • Contribute to bioequivalence protocol design for generic DPI products versus reference innovators 
  • Prepare formulation and device rationale sections required for BE study initiation 
  • Support interpretation of BE data from a formulation science perspective 

Scientific Guidance 

  • Provide day-to-day technical guidance to 1–3 junior researchers working on DPI projects 
  • Review experimental data, troubleshoot issues, and validate scientific conclusions 
  • Maintain up-to-date knowledge of inhalation science, device technologies, and industry trends 

Requirements

Education: 

PhD or Master's degree in Pharmaceutics, Pharmaceutical Sciences, or related field 

Overall Experience: 

8–10 years of hands-on experience in DPI development within the pharmaceutical industry  

Technical skills: 

  • Proven formulation experience across capsule-based, blister-based, reservoir-based, and dual DPI formats 
  • Hands-on expertise with NGI, DUSA, and laser diffraction for aerodynamic characterisation 
  • Particle engineering skills: micronization, spray drying, and powder blending 
  • Scale-up and process validation experience for inhalation products 
  • Experience preparing technology transfer documentation for manufacturing handover 
  • Contribution to BE protocol design or study initiation for generic DPI products 
  • Familiarity with QbD, DoE, and FMEA-based risk management 
H1B sponsor likely
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