Hosakote Logistics Engineer 562122
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What you'll do
- Maintain PFEP for every part and CKD component: dimensions, weight, pack size, storage/slotting, linefeed method, kit assignment, export classification.
- Govern ERP/MES/WMS/TMS master data: storage locations, lineside IDs, kit structures, container IDs, scan points, export HS codes.
- Ensure traceability (barcode/RFID) and error proofing (Poka-yoke) across production and export operations.
- Engineer milk run routes, pitch, load plans for mixed models; balance route capacity vs takt and aisle safety.
- Define kitting vs Kanban vs sequencing per part family using a decision matrix (takt, variant complexity, ergonomics, risk).
- Author SOPs for receiving, decanting, supermarket replenishment, and changeover control.
- Design returnable packaging for internal flows and export grade packaging (wood/fiber/steel crates, moisture/anticorrosion).
- Validate dunnage and load stability for heavy/awkward parts (frames, axles, engines, cabs).
- Slotting for parts (ABC/XYZ), fast lane for hot demand items, and batch/wave pick logic.
- Design consolidation zones for domestic and export staging; implement scan discipline.
- Cycle counting, inventory accuracy, and damage control measures with visual management.
- Partner with IT to build dashboards for assembly OTIF, route adherence, inventory accuracy, export readiness, demurrage/detention risk.
What they're looking for
- B.E./B.Tech in Mechanical/Industrial/Production/Supply Chain (or equivalent).
- 2–5 years in automotive/truck assembly logistics, parts distribution, and/or CKD export programs, SAP EWM/GTS exposure
Nice to have
- Lean/Six Sigma, MTM, Ergonomics, IATA/IMDG awareness (nice to have).
Summarised by NextRaise from the employer’s description, which follows in full below.
Full description from employer
Transport is at the core of modern society. Imagine using your expertise to shape sustainable transport and infrastructure solutions for the future. If you seek to make a difference on a global scale, working with next-gen technologies and the sharpest collaborative teams, then we could be a perfect match.
Role Purpose
Engineer, implement, and sustain end-to-end logistics systems that ensure safe, timely, and cost-effective flow of materials for multimodel truck assembly, domestic parts, and CKD kit exports. Own PFEP across models/markets, line feeding and route pitch, returnable and export packaging, ERP/MES/WMS master data integrity, customs documentation readiness, international shipping coordination, and continuous improvement to support takt, mix, and global OTIF.
Scope Overview
Multi-model assembly support includes applying Heijunka leveling to stabilize flow, and designing warehouse, kitting, and sequencing concepts to reliably supply mixed models and options. It also involves engineering inhouse milk-run routes and route pitch that can handle multiple shops and high variant density while maintaining capacity and aisle safety. Finally, it means optimizing point-of-use presentation so parts are available where needed, in the right quantity and orientation, with strong ergonomics and fast changeovers to protect takt and quality.
Key Responsibilities
A) PFEP & Master Data (Assembly + Parts + CKD)
- Maintain PFEP for every part and CKD component: dimensions, weight, pack size, storage/slotting, linefeed method, kit assignment, export classification.
- Govern ERP/MES/WMS/TMS master data: storage locations, lineside IDs, kit structures, container IDs, scan points, export HS codes.
- Ensure traceability (barcode/RFID) and error proofing (Poka-yoke) across production and export operations.
B) Line Feeding & Internal Logistics
- Engineer milk run routes, pitch, load plans for mixed models; balance route capacity vs takt and aisle safety.
- Define kitting vs Kanban vs sequencing per part family using a decision matrix (takt, variant complexity, ergonomics, risk).
- Author SOPs for receiving, decanting, supermarket replenishment, and changeover control.
C) Packaging & Container Engineering (Domestic + Export)
- Design returnable packaging for internal flows and export grade packaging (wood/fiber/steel crates, moisture/anticorrosion).
- Validate dunnage and load stability for heavy/awkward parts (frames, axles, engines, cabs).
D) Warehouse & Parts Fulfilment
- Slotting for parts (ABC/XYZ), fast lane for hot demand items, and batch/wave pick logic.
- Design consolidation zones for domestic and export staging; implement scan discipline.
- Cycle counting, inventory accuracy, and damage control measures with visual management.
E) Systems & Visibility
- Partner with IT to build dashboards for assembly OTIF, route adherence, inventory accuracy, export readiness, demurrage/detention risk.
- Integrate WMS/TMS milestones: ASN, gate in, stuffing complete, VGM, SI/AMS filing, ETD/ETA, POD.
F) Safety, Sustainability & CI
- Engineer logistics safety: aisle width, speed limits, load stability, pedestrian segregation, ergonomics.
- Run Kaizen projects to cut stoppages, travel, touches, and waste across domestic and export flows.
Core Competencies & Skills
Technical: PFEP (multimodel), kitting/sequencing, route pitch, cube optimization, export packaging & load securement, corrosion prevention.
Trade & Compliance: HS classification basics, Incoterms, export documentation, VGM/SOLAS, broker/forwarder workflows.
Systems: SAP/Oracle/Infor (MM, WM/EWM, SD, GTS), MES, WMS/TMS, barcode/RFID, Power BI/Tableau.
Methods: Lean (Heijunka, Kanban), MTM/VSM, 5S, A3/8D, SMED for logistics changeovers.
Tools: AutoCAD/Visio (layouts/stuffing plans), Excel/Power Query, basic simulation.
Soft Skills: Cross functional leadership, vendor/3PL management, clear documentation, analytical problemsolving.
Qualifications
Education: B.E./B.Tech in Mechanical/Industrial/Production/Supply Chain (or equivalent).
Experience: 2–5 years in automotive/truck assembly logistics, parts distribution, and/or CKD export programs, SAP EWM/GTS exposure
Certifications: Lean/Six Sigma, MTM, Ergonomics, IATA/IMDG awareness (nice to have).
Location : Hoskote
If you want to make a real impact in your career, the transportation business is where you want to be. We look forward to meeting you.
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Who we are and what we believe in
We are committed to shaping the future landscape of efficient, safe, and sustainable transport solutions. Fulfilling our mission creates countless career opportunities for talents across the group’s leading brands and entities.
Applying to this job offers you the opportunity to join Volvo Group. Every day, you will be working with some of the sharpest and most creative brains in our field to be able to leave our society in better shape for the next generation. We are passionate about what we do, and we thrive on teamwork. We are almost 100,000 people united around the world by a culture of care, inclusiveness, and empowerment.
Trucks Technology & Industrial Division hire team players who are ready to create real customer impact. Our decentralized teams work close to our customers, with speed and autonomy, to build what they truly need.
Join us to collaborate on innovative, sustainable technologies that redefine how we design, build, and deliver value. Bring your curiosity, your expertise, and your collaborative energy, and together, we’ll turn bold ideas into tangible solutions for our customers and contribute to a more sustainable tomorrow.
Company
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