Pipariya Shahnai, India MGR (MATLS Proprietary V Quality) Maha

Division

 BAL Akurdi

Department

Materials

Level / Grade

L3 (EX)

Functional Area

Proprietary

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Job Title

MGR (MATLS QLTY – PROPRIETARY)

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Reporting

Functional reporting to        :  MANOHAR S SAMAGA

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Background

i) Educational Qualification

•  Filling a position vacated recently in Materials Proprietary Parts Quality section

Desirable: B.E. (Mechanical) , (Production)

ii) Experience

Minimum:  8

Maximum: 10

iii) Age Limit

Minimum:  30

Maximum:  35

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Job Role & Responsibilities

Applicable parts :  

• Clutch Assembly
• Engine Piston Assembly
• Engine Valves
• Engine Valve Guides, Valve Seats (Sintered & Machined)
• Engine Chain Tensioners
• Engine Oil Pumps
• Exhaust Catalyst
• EGR Valve/ Oil Cooler
• Petrol Tank Caps
• Ignition Lock, Seat Lock
• Anti-roll bar
• Bearings – Ball, Needle, Bimetal
• Window regulators

New Models :

• Run at rate for parts , NC/Improvement points listing, confirmation of corrective actions - CTQ (Critical To Quality) & CTP (Critical To Process). Confirmation of application of Best Practices/ PRBFM (Process Review Based on Failure Modes).
• Checking of DR documents / Product test reports /Control Plans/ Inspection Agreements & PDIRs / Checking of 18 IATF documents.
• Follow up of dimensional deviations & actions for regularization of tolerances with R&D after process establishment .
• Application of ZDM (Zero Defects Methodology) based on CTQs leading to Engineering Fail-safing of process controls & Inspection controls at Assembly, Subassembly & Child parts based on process capability study.

Post productionization:

• Planned audits of IPO (Input-Process-Output) / Control Plan of recently developed parts.
• Monitoring & reduction of monthly QSR & IHR of vendors.
• Confirmation of HD of PRBFM points.
• Preparation of Best Practices list in addition to PRBFM points.
• Initiation of de-skilling projects.
• Actions on ‘Weak Vendors’

 EFR/Warranty : 

• Understand each EFR/spike in FFR.
• Study root cause with vendor team & BAL CFT team.
• Identify the process robustness improvement points.
• Incorporate them into IPO Audits or Process audits to confirm sustenance.

Desirable skills

• Knowledge of TPM application : JH(Jisu Hozen), PM (Preventive Maintenance), Layered audits, KK (Kobetsu Kaizen), Lean manufacturing, Industrial Engineering.
• Good exposure to MS Office tools .
• Practical applications of SPC (Process study method, Histogram preparation, evaluation of 6 Sigma, Cp & Cpk), Fall Tree / Ishikawa/ Fish Bone diagrams for analysis, DOE (Design of Experiments), KT analysis (Kepner Trego).