Vidyawires·8 months ago
8 months ago
Quality Assurance - Manager/Head
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About this role
Company: ALCU Industries Pvt Ltd
Department: Quality Assurance & Quality Control
Location: Anand, Gujarat
Reporting To: Plant Head & Managing Director
Employment Type: Permanent
Company Overview:
Vidya Wires Ltd. is a leading manufacturer of high-quality copper wire products, including enameled and bus bar wires. With a focus on technical excellence, quality, and customer satisfaction, we adhere to the highest manufacturing and safety standards to deliver top-notch products globally.
Role Summary:
The Quality Manager will lead all quality-related functions within the organization. This includes implementing and maintaining quality systems, conducting audits, handling customer complaints, ensuring compliance with relevant standards (like IATF 16949, ISO 9001), and fostering a culture of continuous improvement through tools such as 5S, Kaizen, and Six Sigma.
Key Responsibilities:
Quality Management Systems:
- Lead implementation and compliance of ISO 9001, IATF 16949, ISO 14001, and ISO 45001 standards.
- Act as Management Representative for all ISO/IATF certifications.
- Plan, conduct, and review internal quality audits and ensure closure of non-conformities.
Production & Process Oversight:
- Oversee process audits and quality checks for all incoming raw materials and finished products.
- Benchmark specifications and standards in coordination with Marketing and Production teams.
- Assign and monitor tasks of Quality Supervisors across shifts.
Customer Quality & Complaint Management:
- Handle customer complaints using structured problem-solving tools (e.g., 8D, Root Cause Analysis, CAPA).
- Liaise with customers to understand and fulfil quality requirements and audit expectations.
People Management & Training:
- Identify training needs and organize technical, behavioural, and safety training programs.
- Mentor the QA team and cultivate a high-performance quality culture.
Continuous Improvement & Compliance:
- Lead quality improvement and cost-saving projects using tools like Six Sigma, Kaizen, 5S, SMED, etc.
- Maintain calibration of all quality testing instruments.
- Ensure housekeeping and safety compliance across the plant.
Reporting & Analytics:
- Prepare and present Quality MIS reports such as CAPA status, customer complaints, and Quality KPIs.
- Drive strategic planning for yearly quality objectives and quarterly reviews.
Candidate Profile:
Educational Qualification:
- Bachelor’s Degree in Engineering – Mechanical or Electrical (Mandatory)
Experience:
- Minimum 15 years in QA/QC within the automobile, electrical, process, or manufacturing industry.
- Must have prior experience as a Quality Manager or Head of Department.
Essential Skills:
- In-depth knowledge of IATF 16949, ISO 9001, ISO 14001, ISO 45001.
- Proficiency in Quality Tools: 7 QC Tools, APQP, PPAP, FMEA, MSA, SPC, Poka-Yoke, 8D, RCA, CAPA.
- Strong people and crisis management skills.
- Excellent communication, delegation, and analytical abilities.
- Proficient in MS Office; experience with ERP (e.g., Microsoft Dynamics) is a plus.
- Fluency in English and Hindi (written and verbal).
Additional Requirements:
- Knowledge of Lean Manufacturing, Toyota Production System, and other productivity improvement methodologies.
- Strong motivation and presentation skills.
- Ability to lead audits, engage in cross-functional coordination, and maintain a harmonious work environment.
Work Environment:
- Plant-based role with hands-on involvement in shop floor operations and quality inspections.
- Collaborative culture focused on safety, innovation, and performance excellence.
Company
Vidyawires
Nadiad, India
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