Staff Manufacturing Engineer

Are you ready to build America’s energy future? Form Energy is an American manufacturing and energy technology company. We’re revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what’s possible, we’re giving clean energy a whole new form! 

In recent years, Form Energy has earned a number of accolades, including being named by TIME as a “Best Invention”, MIT Technology Review as a “Top Climate Tech Company To Watch”, and Fast Company as “One of the Next Big Things In Tech”. We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron-air batteries is underway at our first high-volume manufacturing facility in West Virginia.

Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing -  might be the most exciting moment in the company’s history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place.

Role Description

Form Energy is hiring a Staff Manufacturing Engineer for our cathode advanced manufacturing team. In this role, you will design and specify automation for high-volume assembly processes, and coordinate and direct the work of a broader group of engineers through commissioning and handoff to production operations.

The ideal candidate has extensive automation design experience and strong mechanical design skills, along with a working knowledge of controls & electrical engineering, and vision systems. You should have experience with a range of mechanical joining, sizing, and welding methods, preferably on fragile and difficult-to-handle components. Above all, you bring strong project management and organizational skills, and can keep a group of engineers aligned and on schedule.

Relocation assistance is available.

What you'll do:

• Own design, sourcing, and commissioning of a high-volume assembly operation including but not limited to conveyance, mechanical joining and welding, vision systems, and high volume inspection systems

• Engage early with product design teams to influence design for manufacturability (DFM) for new product generations

• Generate and maintain DFMEAs to drive equipment design decisions, and own risk management and burndown

• Serve as team lead for a group of manufacturing engineers, coordinating and directing their work across a shared project or line

• Define automation, electrical, and controls requirements; collaborate effectively with internal and external controls partners

• Manage project timelines, budgets, and deliverables for your defined scope

What you'll bring:

• 7+ years of experience in manufacturing engineering, with demonstrated experience introducing novel equipment and automated systems into a production environment

• Strong mechanical design and 3D CAD skills; Experience designing high volume automation cells incorporating complex conveyance, multi-axis robots and gantries, and custom EOATs

• Working knowledge of controls and electrical engineering, with the ability to translate requirements between disciplines

• Working knowledge of vision systems, with hands-on experience strongly preferred

• Experience with a range of mechanical and adhesive joining and welding methods strongly preferred

• Strong project management and organizational skills, with demonstrated ability to coordinate and direct the work of other engineers

• Degree in mechanical, manufacturing, or electrical engineering

Where you'll work:

This role is based at Form Factory 1 in Weirton, WV—an easy commute from the city of Pittsburgh, PA. This 550,000-square-foot facility is our hub for high-volume battery production and a leader in the new era of American energy manufacturing. Relocation assistance is available.

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Humanity is a cornerstone of Form Energy’s culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here. 

When it comes to you and your family’s health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed. 

To build America’s energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.

If you may require reasonable accommodations to participate in our interview process, please contact accommodations@formenergy.com. Requests for accommodations will be treated with discretion.

Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.