Process Improvement Engineer

At Quest Global, it’s not just what we do but how and why we do it that makes us different. With over 25 years as an engineering services provider, we believe in the power of doing things differently to make the impossible possible. Our people are driven by the desire to make the world a better place—to make a positive difference that contributes to a brighter future. We bring together technologies and industries, alongside the contributions of diverse individuals who are empowered by an intentional workplace culture, to solve problems better and faster.

PURPOSE OF THE ROLE

We are seeking a Process Engineer responsible for developing, optimizing, and sustaining manufacturing processes for power and distribution transformers to achieve safety, quality, cost, delivery, and productivity objectives. The role focuses on improving production efficiency, reducing waste, enhancing product quality, supporting new product introduction (NPI), and driving continuous improvement initiatives across transformer manufacturing operations including core assembly, winding, insulation processing, tank fabrication, active part assembly, vacuum treatment, oil filling, testing, and final assembly.

PRINCIPAL RESPONSIBILITIES / ACCOUNTABILITIES

• Design, develop, implement, and improve manufacturing processes for transformer production.
• Analyze production workflows and identify opportunities to increase efficiency and reduce cycle time.
• Develop and maintain process flow charts, work instructions, standard operating procedures (SOPs), and process documentation.
• Support introduction of new transformer designs into manufacturing.
• Evaluate manufacturability of new products and recommend process improvements.
• Participate in PFMEA, control plan development, and process validation activities.
• Optimize machine utilization, labor productivity, and material flow.
• Provide day-to-day technical support to production teams.
• Troubleshoot manufacturing issues related to winding, core assembly, insulation, tank fabrication, brazing/welding, vacuum processing, and testing.
• Investigate production bottlenecks and implement corrective actions.
• Support capacity planning and production ramp-up activities.
• Lead Lean Manufacturing, Six Sigma, Kaizen, and waste reduction projects.
• Implement process improvements to improve safety, quality, cost, and delivery performance.
• Collaborate with Design Engineering, Quality, Supply Chain, Maintenance, and Production teams.
• Support customer audits, internal audits, and regulatory compliance activities.

We are known for our extraordinary people who make the impossible possible every day. Questians are driven by hunger, humility, and aspiration. We believe that our company culture is the key to our ability to make a true difference in every industry we reach. Our teams regularly invest time and dedicated effort into internal culture work, ensuring that all voices are heard.

We wholeheartedly believe in the diversity of thought that comes with fostering a culture rooted in respect, where everyone belongs, is valued, and feels inspired to share their ideas. We know embracing our unique differences makes us better, and that solving the worlds hardest engineering problems requires diverse ideas, perspectives, and backgrounds. We shine the brightest when we tap into the many dimensions that thrive across over 21,000 difference-makers in our workplace.

COMPETENCIES & SKILLS

• Transformer manufacturing processes (Core Cutting, Core Assembly, Coil Winding, Insulation Processing, Tank Fabrication, Active Part Assembly, Vacuum Drying, Oil Filling, Testing).
• Manufacturing process engineering and industrial engineering principles.
• Lean Manufacturing and Six Sigma methodologies.
• Process Failure Mode and Effects Analysis (PFMEA).
• Root cause analysis and problem-solving techniques.
• Statistical Process Control (SPC) and process capability analysis.
• Production planning and workflow optimization.

PERSONAL ATTRIBUTES

• Interpersonal Skills
• Customer Focus
• Problem Solving Ability
• Logical Thinking
• Good Communication in English (oral & written)
• Team Player
• Self-Motivated & a Self-Starter

EDUCATION & QUALIFICATIONS

• Graduate in a Mechanical Degree or equivalent work experience
• Should have background on Quality Management Systems
• 7 to 10 years of experience in transformer manufacturing, electrical equipment manufacturing, or heavy engineering industries.
• Experience with Lean, Six Sigma, process optimization, and quality improvement projects preferred.

IT SYSTEMS & SOTWARE SKILLS

• MS Office tools: MS Excel, MS Word, MS PowerPoint, MS Project.
• CAD Software: UG or equivalent
• Analysis tools: Minitab14 and above
• Product Lifecycle Management: Teamcenter / Solumina / Windchill

DESIRED PROFILE

• Proactive approach to work in a fast-paced environment
• Self-Motivated