Cummins·2 months ago
2 months ago
Skilled Technician - Level II - SHOP
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About this role
Key Responsibilities
Health, Safety & Environmental (HSE)
- Demonstrate a strong commitment to workplace safety by adhering to all Cummins HSE policies, procedures, and standards.
- Stop work immediately and report unsafe conditions, incidents, near misses, or injury hazards.
- Follow Lockout-Tagout (LOTO), electrical safety requirements, and safe work practices.
- Conduct Job Safety Assessments (JSA) and utilize appropriate personal protective equipment (PPE).
- Recognize environmental impacts and support sustainability initiatives within manufacturing operations.
- Promote an interdependent safety culture by identifying, correcting, and escalating hazards.
Maintenance & Equipment Reliability
- Perform preventive, predictive, corrective, emergency, and breakdown maintenance activities.
- Troubleshoot, diagnose, and repair electrical systems, industrial controls, automation equipment, PLCs, drives, and production machinery.
- Support equipment uptime initiatives through effective failure analysis and reliability improvement activities.
- Maintain and repair production, assembly, and testing equipment according to established standards and procedures.
- Document maintenance activities and provide feedback into preventive maintenance systems.
Automation, Robotics & Controls
- Maintain and troubleshoot Siemens S7-1500 PLC-based automation systems using Siemens TIA Portal.
- Perform PLC programming modifications, upgrades, and system enhancements.
- Support operation and maintenance of industrial robots including ABB, FANUC, Yaskawa, Universal Robots, and collaborative robotics systems.
- Troubleshoot motion control, servo systems, industrial drives, and machine automation technologies.
- Support machine communications through PROFINET, OPC UA, TCP/IP, and related industrial networking protocols.
- Assist with integration of manufacturing systems, machine vision solutions, process controls, and CMES systems.
Quality & Operational Excellence
- Perform work according to technical specifications, electrical schematics, process documentation, and quality standards.
- Conduct quality inspections and identify opportunities to reduce quality and cost risks.
- Analyze equipment failures, conduct Root Cause Analysis (RCA), and implement corrective actions.
- Participate in Total Productive Maintenance (TPM), continuous improvement, and operational excellence initiatives.
- Identify manufacturing constraints and contribute to process optimization efforts.
Asset Care & Housekeeping
- Maintain tools, fixtures, assembly equipment, and testing systems.
- Support calibration, inspection, and functionality verification activities.
- Maintain clean, organized, and safe work areas.
- Support spare parts management and inventory planning for maintenance and automation assets.
Collaboration & Development
- Collaborate with Production, Quality, Manufacturing Engineering, IT, Maintenance, and support teams to achieve operational goals.
- Coordinate with vendors and contractors during maintenance and improvement projects.
- Communicate technical issues, solutions, and improvement opportunities effectively to stakeholders.
- Support and mentor junior technicians when required.
- Complete required technical, safety, and professional development training.
Company
Cummins
Phaltan, India
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